Urban Infrastructure: These cables are ideal for underground power distribution networks in cities, where space constraints and the need for unobtrusive installation are paramount. Their single-core design and robust insulation allow them to be laid in trenches, ducts, or directly buried, reducing the need for Overhead Lines and minimizing visual impact.
Industrial Facilities: Factories, refineries, and manufacturing plants require reliable power transmission to operate heavy machinery and equipment. The high current-carrying capacity of the 300mm² variant, combined with its resistance to mechanical stress, makes it suitable for connecting main power sources to production lines. The "F" and "FL" designations (indicating enhanced protection) further enable use in environments with exposure to chemicals, moisture, or high temperatures.
Renewable Energy Projects: Solar farms and wind parks often require medium-Voltage Cables to transmit power from generators to grid connection points. The cables’ efficiency and durability ensure minimal energy loss, maximizing the output of renewable energy systems. Their resistance to UV radiation and harsh weather conditions (when properly installed) adds to their suitability for outdoor renewable energy applications.
Transportation Hubs: Airports, railways, and metro systems depend on uninterrupted power for operations, including lighting, signaling, and HVAC. The fire-resistant properties (suggested by "FL") make these cables a safe choice in such environments, where fire safety regulations are stringent. In the event of a fire, they maintain circuit integrity longer than Standard Cables, allowing for safe evacuation and emergency response.
Commercial Buildings: High-rise offices, shopping malls, and hospitals require reliable internal power distribution. The cables’ compact design and color-coded sheaths (black, red, blue) simplify installation in building cavities and utility rooms, while their insulation ensures safe operation in close proximity to other building systems.
Conductor: The conductor is typically made from high-purity copper or aluminum. Copper offers excellent conductivity and malleability, making it ideal for applications requiring low resistance and easy termination. Aluminum, a lighter and more cost-effective alternative, is often used in large-scale projects where weight reduction is a priority, such as long-distance underground lines. Both materials are stranded (composed of multiple wires) to enhance Flexibility, allowing the cable to bend without damaging the conductor.
Insulation: The insulation layer is a critical component, designed to prevent electrical breakdown. XLPE is the primary material here, chosen for its superior dielectric properties, resistance to heat, and chemical stability. XLPE is cross-linked during manufacturing, creating a three-dimensional molecular structure that withstands higher temperatures than standard polyethylene, ensuring long-term performance even in demanding environments. For applications requiring enhanced flexibility, EPR insulation may be used, offering better resistance to ozone and weathering.
Sheath: The outer sheath serves as a protective barrier against mechanical damage, moisture, chemicals, and UV radiation. The sheaths are available in black, red, and blue, facilitating easy identification during installation and maintenance—essential in complex electrical systems where incorrect connections could lead to failures or safety hazards. The material of the sheath is likely a high-density polyethylene (HDPE) or polyvinyl chloride (PVC), chosen for its durability and resistance to environmental stress.
Additional Layers: Depending on the model (e.g., those with "FL" or "F" designations), the cables may include supplementary layers. For instance, "FL" could indicate a fire-resistant layer, such as a mica tape or intumescent material, which expands when exposed to heat, forming a barrier that insulates the conductor and delays fire spread. "F" might denote a water-resistant or corrosion-resistant layer, such as a metallic tape (aluminum or copper) or a polymer sheath treated with anti-corrosive additives, making the cable suitable for wet or chemically aggressive environments like wastewater treatment plants or coastal areas.
Conductor Stranding: Individual copper or Aluminum Wires are twisted together to form the conductor, a process that enhances flexibility and ensures uniform current distribution. The stranding pattern is optimized to minimize air gaps, reducing resistance and improving conductivity.
Insulation Extrusion: The conductor is coated with insulation (XLPE or EPR) using an extrusion process. The material is heated and forced through a die, forming a continuous, uniform layer around the conductor. For XLPE, a cross-linking step follows—either via chemical agents or radiation—to cure the material and achieve its final properties. This step is critical, as proper cross-linking ensures the insulation can withstand high temperatures and electrical stress.
Screening: A semi-conductive screen is applied over the insulation to control electric field distribution, preventing partial discharges that could degrade the insulation over time. This screen is typically made from a carbon-loaded polymer, which conducts electricity but at a much lower rate than the conductor, ensuring safe operation.
Sheath Application: The outer sheath is extruded over the screened insulation. For color-coded sheaths, pigments are added to the polymer during extrusion to achieve black, red, or blue. The thickness of the sheath is controlled to meet mechanical performance requirements, ensuring it can resist impact, abrasion, and environmental exposure.
Testing: Each cable undergoes rigorous testing before leaving the factory. Electrical tests include AC voltage withstand (to verify insulation integrity), partial discharge measurement (to detect defects), and resistance testing (to ensure conductor quality). Mechanical tests check tensile strength, flexibility, and impact resistance. For fire-resistant models ("FL"), additional tests are conducted to verify performance under high temperatures, such as the IEC 60331 fire resistance test.
Reels: For longer lengths (e.g., 500m or 1000m), cables are wound onto wooden or steel reels. These reels are sturdy, with flanges to prevent the cable from slipping off during handling. The reels are also equipped with lifting holes or hooks to facilitate movement using cranes or forklifts.
Coils: Shorter lengths (e.g., 50m or 100m) may be coiled and wrapped in heavy-duty plastic film or Hessian cloth. This packaging is lightweight and easy to handle, making it suitable for small-scale installations or sample shipments.
Protective Covers: All reels and coils are wrapped in moisture-resistant materials, such as polyethylene sheets, to protect against rain, snow, or humidity during storage. For fire-resistant models, additional labeling is applied to indicate their special properties, ensuring proper handling and storage.
Labeling: Each package includes a label with critical information, such as the cable model, 规格 (conductor size, voltage rating), length, manufacturing date, batch number, and compliance with standards (e.g., "IEC 60502-2"). This information aids in inventory management and ensures traceability in case of quality issues.
Loading: Cables on reels must be loaded horizontally to prevent deformation. Reels should be secured with straps to prevent movement during transit, reducing the risk of impact damage to the sheath or insulation.
Temperature Control: While the cables are resistant to a wide range of temperatures, extreme heat (above 60°C) or cold (below -20°C) during transportation can affect the flexibility of the sheath. In such conditions, trucks should be equipped with temperature-controlled containers to maintain optimal storage conditions.
Handling: Forklifts or cranes used to move reels must be operated by trained personnel to avoid dropping or tilting the reels. Improper handling can cause the cable to unwind or sustain kinks, which weaken the insulation and reduce performance.
Documentation: Transport documents include a packing list, certificate of conformity, and safety data sheet (SDS) for the materials used. These documents are essential for customs clearance (for international shipments) and ensure compliance with local regulations.
Standard Shipping: For domestic orders, standard shipping via road transport is available, with delivery times ranging from 3 to 7 business days, depending on the destination. For international orders, sea or air freight is offered, with transit times varying by country (typically 2–4 weeks by sea, 3–7 days by air).
Express Shipping: For urgent orders, express services (e.g., via courier companies like DHL or FedEx) are available, ensuring delivery within 1–3 business days for domestic and international destinations.
Delivery Terms: Shipping terms can be arranged as EXW (Ex Works), FOB (Free On Board), or DDP (Delivered Duty Paid), depending on the customer’s preferences. EXW requires the customer to arrange pickup from the factory, while DDP includes all transportation, customs, and delivery costs to the customer’s site.
Tracking: Customers receive a tracking number once their order is shipped, allowing them to monitor the shipment’s progress in real time via the company’s website or the courier’s tracking system.
Sample Size: Samples are typically 1–5 meters in length, sufficient for testing purposes such as insulation resistance, flexibility, and sheath quality.
Cost: Samples are provided free of charge for qualified customers (e.g., utility companies, industrial buyers), with the customer only responsible for shipping costs. For small-scale inquiries, a nominal fee may apply, which is refundable upon placing a bulk order.
Lead Time: Samples are shipped within 3–5 business days of the request, ensuring customers can quickly evaluate the product.
Testing Support: The company can provide additional testing data (e.g., from accredited laboratories) upon request, including results for dielectric strength, fire resistance, and mechanical performance, to assist customers in making informed decisions.
Warranty: All cables come with a standard 10-year warranty, covering defects in materials and workmanship. The warranty does not apply to damage caused by improper installation, misuse, or environmental conditions beyond the cable’s rated specifications.
Technical Support: A team of engineers is available to assist with installation guidance, troubleshooting, and technical queries. Customers can contact support via phone, email, or video conference, with responses typically provided within 24 hours.
Repairs and Replacements: In the event of a warranty claim, the company will arrange for inspection of the defective cable. If the issue is covered under warranty, a replacement or repair will be provided at no cost. For non-warranty issues, repair services are available at a competitive rate.
Training: The company offers training programs for customers’ installation and maintenance teams, covering proper handling, termination techniques, and safety protocols. These training sessions can be conducted on-site or via webinars, ensuring personnel are equipped to work with the cables safely and effectively.
Feedback and Continuous Improvement: Customer feedback is actively sought to identify areas for improvement. The company uses this feedback to enhance product design, manufacturing processes, and service quality, ensuring the N2xs (FL) 2y / N2xs F 2y Na2xse (F) 2y series remains at the forefront of medium-voltage cable technology.
Hongtai Cable Technology Co. , Ltd
อีเมล: export@qlcables.com
sales@qlcables.com
โทร/whatsapp:+86-18032066271
เพิ่ม: เขตพัฒนาอุตสาหกรรม Xiaokou, Ningjin County, Xingtai City, Hebei Province, จีน
ลิขสิทธิ์© Hongtai Cable Technology Co. , Ltd การสนับสนุนด้านเทคนิค:เทคโนโลยี Ronglida
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